I. Core Configuration: Setting the Industry Standard for Performance
The KTE-50A extruder features a proven design, with key components sourced from leading industry brands to meet diverse production needs.
The main unit is designed with a 40:1 length-to-diameter ratio, paired with a 45kW Wannan main motor and Delta variable-frequency drive. This configuration delivers stable, high torque output, enabling the machine to easily handle complex applications such as high-filler and glass-fiber-reinforced materials. The barrel and screw are constructed from wear- and corrosion-resistant alloy materials, significantly extending equipment lifespan and reducing maintenance costs. The temperature control system, equipped with Omron temperature controllers and VMI pressure gauges, enables precise multi-zone temperature regulation to ensure uniform material plasticization. The hydraulic plate-type screen changer supports rapid screen changes to minimize downtime, efficiently filters impurities from the melt, and guarantees the purity of the finished product.
II. Comprehensive System Integration: Building a Fully Automated Pelletizing Production Line
The equipment is equipped with a complete auxiliary system, enabling fully automated production from raw material feeding to finished pellets:
Precise Feeding System: Equipped with loss-in-weight batching and side-feed devices, it supports simultaneous metering of multi-component materials, offers high feeding accuracy, and accommodates complex formulation production.
Cooling and Drying Unit: A stainless steel cooling water tank paired with a blow dryer enables rapid cooling and shaping of the extruded strands, followed by vibrating screen classification to ensure pellet uniformity.
Pelletizing and Conveying System: A variable-frequency-controlled gantry pelletizer paired with a screw feeder enables automated integration, reduces manual intervention, and enhances production efficiency.
III. Wide Range of Applications, Suitable for Material Processing Across Multiple FieldsWith excellent mixing performance and flexible process configurations, the equipment meets production needs across various scenarios:
Plastic Modification: Granulation of glass-fiber-reinforced, mineral-filled, and flame-retardant modified plastics
Functional Masterbatches: Efficient compounding and granulation of color masterbatches, functional masterbatches, and filler masterbatches
Polymer Materials: Granulation of plastic alloys, biodegradable materials, and modified recycled plastics
Specialty Materials: Stable processing of high-viscosity and highly filled materials
IV. Quality Assurance and Full-Cycle Service
We adhere to the principle of “Quality First, Service-Oriented.” All equipment undergoes rigorous no-load and load testing before shipment to ensure performance meets standards. We also provide full-cycle services—from installation and commissioning to process optimization and post-sales maintenance—to help customers achieve rapid startup and stable production.
For more details about our equipment or to schedule an on-site trial run, please feel free to contact us at any time to receive a customized solution!